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Mining process optimization in the aggregates industry

Process study and optimization

Optimization

Processes optimization and upgrades of aggregate production equipment

Haladjian Minerals Solutions : crushing machine and grinding machinery optimization and upgrade

Thanks to our solid experience in the crushing and grinding industry, our teams support you in optimizing your aggregate production equipment and your mineral plants. We help our customers question their own mineral production process in order to achieve more productivity thanks to the process optimization of their grinding and crushing machinery.

Improving your process is essential to allow you to increase your productivity and reduce the cost per-tonne in the mining and aggregate industry. This is why our Technical Studies Office carries out mining process audits and upgrades to fixed crushing and sieving plants. It carries out a complete analysis of your mining needs and studies in detail your aggregate production equipment and facility through a study of the flowsheets and of your crushing and sieving equipment. Then, it proposes mining process optimizations and modifications to your mining equipment according to the capacities of your grinding or crushing machines for example.

Processes optimizations and upgrades go hand in hand. By combining the two, you give a second life to your aggregates production plant. This revamping of your facility therefore makes it more efficient without having to make large financial investments.

Process optimization in the crushing industry

Why modernize your aggregate plant?

Mineral process optimization and modification or modernization of your aggregate production equipment and of your mining facility are most often recommended:

  • To adapt to a market or a new product of the mining industry
  • To increase the quality of your crushing and grinding machines productivity
  • In case of abnormal wear of wearing parts or mechanical parts
  • To optimise the production costs of the aggregate production equipment and mineral facilities

Advantages of upgrading and optimizing the mineral processing plant equipment of your grinding and crushing facilities

Process studies and audits for the optimization of your mineral processing plant equipment:

  • Increases in the capacity and in the production of your aggregate production plant. This allows you to achieve greater throughput without increasing your footprint.
  • Obtains more production stability at each stage of your facility.
  • Reduces downtime and maintenance of your crushing and grinding facilities. This upgrade replaces your current parts with more modern, durable parts.
  • And reduces your environmental impact. With a revised process, you combine sustainable development and increased productivity of your aggregate production equipment.
Analysis and audit of your agreggates equipment production

Stages of the optimization of your aggregate production equipment

Optimization of crushing and sieving plants takes place in three key stages :

  • The audit : Our technical team audits your entire mining production plant (site, location and equipment) and identifies the problems encountered.
  • Recommendation of solutions : Following the audit, solutions are recommended in order to meet the objectives set while limiting the downtime of the facility for the implementation of these solutions.
  • Implementation: Last step in the implementation of solutions for the optimization of your aggregate production equipment with the change/modification of mining equipment and processes.

Modernization work is carried out by our technicians specialised in mining equipment, interfering as little as possible with your production activity. Our goal is to modernize your aggregate production facility and organise the optimization of your aggregate production equipment without disrupting your crushing and sieving operations.

Find out more...

Find out more about the history and the values of the Haladjian Group and get to know more about the missions, the teams and the CSR policy of Haladjian Minerals Solutions.

You are interested in finding out more about our services at Haladjian Minerals Solutions ? See what we offer in terms of machine expertise, machine maintenance and rebuild machine solutions and find what is best for your mining equipment and your aggregates production facilities. 

You have productivity issues ? We could help by providing you with our mining process optimization or our aggregates facility design services. Need to concentrate only on the production of aggregates ! We take care of the rest through our performance contracts solutions.

Check out our mining spare parts catalog where you will find the mining wear parts or the mechanical parts you are looking for to upgrade, replace or modernize your mining plant facilities.

Contact

Please contact us with any questions. Customer service: +33 (0)490 393 955 or clientshms@haladjian.fr